Manufacturing

Manufacturing

The Ratan Tubes & Engineering manufacturing facility is equipped with the latest technology, advanced machinery, and precision equipment. Our production capabilities include modern processes such as welding, machining, mandrel processing, and are supported by fully computerized systems for procurement, inventory management, production planning, and certification.

Key Manufacturing Processes:

  • Advanced CNC-based angular cutting machines
  • Non-melting electrode inert gas shielded welding (TIG welding)
  • Fully automated orbital welding
  • Mechanical polishing (up to SF1 ≤ 0.5 μm)
  • Electrolytic polishing (up to SF4 ≤ 0.375 μm)
  • CNC four-axis turning and milling machining
  • Bright annealing furnace for superior metallurgical properties

Testing & Quality Control

At Ratan Tubes & Engineering, quality is ensured through advanced testing equipment and a highly experienced quality management team. Our facility is equipped with:

  • Valve pressure testing systems
  • Load torque testing machines
  • High-temperature medium valve testing equipment
  • Acid-base medium testing systems
  • Comprehensive performance testing setups
  • Medium simulation cycle test equipment
  • Surface roughness measurement tools
  • Industrial endoscopes
  • Direct reading spectrometers

Surface Treatment

Ratan Tubes & Engineering offers specialized surface treatments to enhance durability, performance, and cleanliness. Our processes include:

  • Bright Annealing – Performed in a vacuum or controlled hydrogen atmosphere to minimize oxidation and retain a bright, clean stainless-steel surface. This process produces a thin oxide layer and significantly improves corrosion resistance compared to open annealed and pickled tubes.
  • Electropolishing – A controlled anodic process where material is selectively removed, eliminating crevices and producing an ultra-smooth, glossy surface. This enhances hygiene, reduces contamination risks, and increases resistance to corrosion.

Through these advanced treatments, we ensure that every tube and fitting meets the stringent requirements of critical industries.